Short Shaft Gear

Shor shaft gear as reduction gears, enabling torque transmission or directional conversion within compact spaces. Leveraging the powder metallurgy process's advantages in forming complex geometries, we design and manufacture short shaft gear featuring bosses, flanges, specialised weight-reduction holes, or non-standard mounting apertures. This achieves extreme lightweighting whilst maintaining structural integrity, thereby reducing system rotational inertia and enhancing lifting response speed. To address the frequent start-stop cycles and axial load characteristics of lifting tables, the gears undergo heat treatment to enhance impact resistance and wear resistance.

Product Parameter (Specification)

Product Feature And Application

Powder metallurgy pressing has become the preferred manufacturing technology for modern gears, particularly for components like lift table transmission gears that demand high-volume production, exceptional consistency, complex geometries, and outstanding cost-effectiveness. Its application and advantages in gear manufacturing are reflected in the following aspects:

1. Near-net-shape forming with exceptional material utilization

Powder metallurgy directly compresses loose powder into gear blanks, achieving stable material utilization rates exceeding 95%. This significantly reduces raw material costs and aligns with green manufacturing principles.

2. Integrated Forming of Complex Structures

Utilizing molds, powder metallurgy enables the complete pressing of all features—including the tooth profile itself—in a single operation.

3. Exceptional Dimensional Accuracy and Batch Consistency

Mold-based forming ensures tens of thousands or even millions of gears produced from the same mold exhibit outstanding dimensional consistency and interchangeability. This greatly enhances assembly efficiency and overall machine quality stability for production lines requiring large-scale manufacturing and strict gear pairing, such as lift tables.

4. Superior Material Properties and Controllability

The sintered structure is uniform and non-directional. By adjusting formulations and sintering/heat treatment processes, gear properties can be flexibly customized—such as high wear resistance, high fatigue strength, and excellent impact toughness.

Production Details